BTO · Design Pack - Stage 02 (RIBA Stage 3 issue) · Worked example Northgate Logistics — Ashfield Park canopy works · Apex Project Consultants (for Northgate Logistics Group) · BTO-NLG-DSP-001 · Unit 12, Ashfield Park, Meadow Lane, Northgate NG12
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BAI-NGL-ASH-DPK-001 · P01.2
Ashfield Park — Design Intent · 27 April 2026
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Northgate Logistics — Ashfield Park

Canopy & Associated Refurbishment Works · Unit 12, Ashfield Park, Meadow Lane, Northgate NG12
Pre-tender Design Development · RIBA Stage 3 equivalent · Issued 27 April 2026
Design Risks
0
3 critical · 5 high · 10 medium
Open RFIs
0
8 critical · 12 high · 5 medium
Decisions Pending
0
5 critical · 3 high · 2 medium
Scope Items
0
Provisional sums awaiting confirmation
Programme
16 weeks
Pour A target: W/C 13 July 2026
Practical Completion
30 Oct 2026
Subject to decision gateway clearance

Overview

Headline position, decisions sought, programme position, and the four critical RFIs that gate the project. Use the navigation above to drill into each area.

SiteNorthgate Logistics — Unit 12, Ashfield Park, Meadow Lane, Northgate NG12
WorksNew steel-framed lean-to canopy. 36.6 m × 7.0 m projection. 5° mono-pitch. 6.3 m haunch (revised from 6.0 m at 27/04 meeting).
UseWeatherproof HGV loading and unloading of archive boxes.
Design stagePre-tender Design Development (RIBA Stage 3 equivalent)
Design statusOut for client and design-team review
Pour A start (target)Week commencing 13 July 2026 (early-foundation strategy)
Practical Completion30 October 2026

Headline — Sprinklers

Headline — Foundations

Critical RFIs gating the project

RFIGatesDesign impact
RFI-A4-01 — Sprinkler position (NGL PFI)AW 2.02 scope confirmation + sprinkler design closureDrives full sprinkler design
RFI-013 — Roof insulation (NGL/Harland)AI-05 scope confirmation + roof load + foundation calcDrives roof load + thermal
RFI-006 — GI clarification (Link Eng.)Trial pit commissioning + foundation calc lockDrives foundation strategy
RFI-002 — 2,500 mm dimension (CRE)Rafter design + foundation set-out + cladding scopeGates everything downstream

Top three risks

DR-01 · Score 12
RFI-A4-01 sprinkler position not returned by 01/05
Medium · HighOwner: Built AI / Apex
DR-13 · Score 15
F7 foundation undermines corroded sheet piling
Medium · V.HighOwner: Built AI / Geotech
DR-04 · Score 12
Buried services strike during foundation excavation
Medium · HighOwner: Built AI

Site Plan — Canopy

Top-down arrangement showing canopy footprint, columns N1 to N7, foundation pads, retaining wall composition (concrete south / corroded sheet piling north), the existing 300 mm storm drain at 6.9 m offset, downpipe positions and key dimensions. Schematic — not to scale.

N CANOPY SITE PLAN — TOP DOWN 36.6 m × 7.0 m projection · 7 columns @ 6.1 m c/c · 5° mono-pitch EXISTING WAREHOUSE WALL Northgate Logistics — single-storey industrial building (sprinkler-protected) DOOR 3 ← Thermal-bridge connection (CRE-02 Detail A) — 2,500 mm "TBC" dimension applies here → N1 1.8×1.8 N2 2.1×2.1 DP-01 ⌀100 N3 2.1×2.1 N4 2.1×2.1 DP-02 ⌀100 N5 2.1×2.1 N6 2.1×2.1 DP-03 ⌀100 F7 F7 special EXISTING ⌀300 mm STORM DRAIN — measured 6.9 m off brickwork (CRE 27/04) N4–N7 resolved as pad-and-beam (Rev A): smaller pad inboard of drain, RC grade beam returning to column line M1 (new chamber) CONCRETE-PANEL RETAINING WALL (south / central) CORRODED STEEL SHEET PILING Boundary structure — two distinct construction types per Matterport scan review ⟶ GKN Hardy Spicer Limited access road / industrial yard 36.6 m centerline (N1–N7) 6.1 m 7.0 m projection
Steel column (N1–N7, ~150 mm UC section)
Foundation pad (B1 provisional)
Existing roller shutter (Door 3)
Downpipe ⌀100 mm
Existing storm drain ⌀300 mm
F7 / Sheet-pile zone (high attention)

Foundation interface notes

  • F7 sequenced last; combined-base with N6 pending sheet-piling assessment (RFI-017).
  • Foundation pads N4–N7 reconfigured as pad-and-beam (D3 Rev A): smaller 1.5×1.5 m pad inboard of the drain, RC grade beam returning to the 7,000 mm column line. Drain bridged at depth.
  • 2,500 mm "TBC" dimension defines the connection point geometry — RFI-002 to CRE.
  • Buried services location to be confirmed via GPR plan (RFI-007) before any excavation.

Drainage notes

  • Three Trimline gutters along eaves (per CRE-01) → three downpipes at columns N2, N4, N6.
  • Each downpipe carries 2.37 l/s (peak 7.12 l/s total, 256 m² area at 100 mm/hr Category 1).
  • New manhole M1 on existing 300 mm storm drain (Scenario A — preferred).
  • Net-zero impermeable area — no SuDS engineered into design (DAS narrative).

Section Views

Three section diagrams covering (1) sprinkler clearance under the 6.3 m haunch, (2) the B7 Option 2 two-stage foundation pour with shear-friction cold joint, and (3) the thermal-bridge connection detail with intumescent fire-stop. Schematic — not to scale.

1. Canopy section — sprinkler clearance check

Worst-case head sits at 6,050 mm AFL on the open-edge row, leaving 1,400 mm clearance over a 4.65 m international HGV. The 6.3 m haunch agreed at 27/04 is confirmed adequate. Layout: 27 K-80 heads on a 3 × 9 grid at 4.07 m × 1.75 m spacing (BS EN 12845 §13.4 max 4.0 m).

Existing tarmac / proposed floor finish (datum) Existing warehouse wall Steel column N4 — open edge Underside of rafter — 5° pitch (rise 612 mm over 7,000 mm projection) Roof panel R1 + purlins (CRE / JRI) DN100 main DN50 range (reducing to DN32) — suspended below purlin zone K-80 pendant @ open edge Deflector ≈ 6,050 mm AFL Mid-bay head ≈ 6,356 mm AFL Wall-side head ≈ 6,662 mm AFL HGV envelope (4,650 mm max) ≥ 1,400 mm clearance band (open edge worst case) 6,300 mm — haunch 4,650 mm 6,050 mm — head 7,000 mm projection — eaves to wall

2. Foundation section — B7 Option 2 (two-stage pour with shear-friction cold joint)

Pour A is cast pre-consent; Pour B is cast post-consent and post-CRE base-plate design. T16 shear dowels at 150 mm c/c provide direct mechanical shear transfer at the cold joint. Capacity check (Eurocode 2 §6.2.5) confirms 4.43 N/mm² capacity vs 0.076 N/mm² demand — comfortably satisfied.

Bearing stratum — 75 kN/m² provisional (validated by trial pit GI per RFI-006) POUR A — main pad (C30/37, T16 reinforcement, cast pre-consent) ⟵ ROUGHENED COLD JOINT (Eurocode 2 §6.2.5) ⟶ T16 shear dowels@ 150 mm c/cproject 300 mm POUR B — top block (C40/50 grout, post-consent) M20 / M24 HD bolts (CRE) CRE BASE PLATE UC152 steel column 700 mm pad depth 150 mm top block 2,100 mm pad plan width (typical N2–N6) FOUNDATION SECTION — B7 OPTION 2 Two-stage pour with shear-friction cold joint — pre-consent + post-consent strategy HOLD POINTS HP-1: bearing inspect. HP-2: Pour A cage HP-3: Pour B template HP-4: post-strip verify Cat 3 check at all stages

3. Thermal-bridge connection (Detail A on CRE-02) — with fire-stop addition

Connection geometry through the existing 100 mm cladding panel. Per A5 C2, an intumescent fire-stop seal is added at the penetration to prevent fire spread to the existing NGL warehouse via the bracket route — pre-empts RC58 test (c) failure under the no-sprinkler outcome.

EXISTING NGL WAREHOUSE WALL Existing structural frame member (connection target — bracket bolts here) 100 mm CLADDING (existing) CONNECTION BRACKET Bolts → through cladding → into existing frame ★ INTUMESCENT FIRE-STOP (NEW) Per A5 C2 — collar at penetration prevents fire spread from canopy to existing wall. Required regardless of A4 sprinkler outcome. ⌐ Thermal break (15 mm pad) 15 mm end plate + 20 mm thermal pad + 15 mm end plate within 100 mm panel CANOPY RAFTER → wall R1 roof panel (mineral-wool core — A2-s1,d0) 2,500 mm "TBC" — RFI-002 to CRE THERMAL-BRIDGE CONNECTION DETAIL — Detail A on CRE-02 Existing wall meets new canopy rafter via through-cladding bracket connection · with new intumescent fire-stop collar OUTSTANDING — to be confirmed by CRE RFI-002: 2,500 mm dimension · RFI-004: full thermal-bridge detail RFI-A4-15: existing wall fire rating · RFI-005: panel spec (mineral-wool)

Programme — V01 with critical path

168-day programme from contract appointment 25 March 2026 to handover 13 November 2026. Critical-path items in red. Foundation Pour A targeted for week commencing 13 July 2026 under the B7 Option 2 early-foundation strategy.

PROGRAMME V01 — NORTHGATE LOGISTICS ASHFIELD PARK CANOPY 25 Mar 2026 → 13 Nov 2026 (168 days) · Critical path highlighted MAR APR MAY JUN JUL AUG SEP OCT NOV TODAY Initial Coord. Civils Design (Link) Architectural (Enjoy) Structural (CRE) MEP / Fire (Built AI) Surveys (Link) CRE base-plate / RFIs Trial Pit GI B1 → D1 Foundation calc Building Control / planning Procurement P02 reissues (commercial) Pour A (B7 Opt 2) Steel + cladding (CRE) MEP fit-out + commissioning Handover 25/03 Coord. mtg 25 Mar – 29 Apr 25 Mar – 29 Apr 25 Mar – 29 Apr 25 Mar – 22 May (D7+D8 + D9) 13/4 cores · 26/4 topo / GPR 29 Apr → 31 May (RFI-001/-003/-004) 02 May → 01 June (commission + report) 02 → 26 Jun Planning submitted 4 May → approval 4 Sep 30 Apr → 27 May / 10 Jun P02-A 8/5 P02-B 22/6 13 Jul Pour A 7 Sep → 9 Oct 12 Oct → 30 Oct 2 → 13 Nov 29/04 Coord call 04/09 Planning approval 30/10 Practical Comp. 13/11 Handover
Standard task
Critical path
Survey / commission / handover
Milestone
Today (27 April)

Critical-path drivers

  • RFI-001 / -003 / -004 to CRE — drawing reissue + base-plate + thermal bridge
  • RFI-006 to Link Eng. — GI clarification / trial pit commission
  • Foundation Pour A on 13 July — depends on initial planning consultation feedback + NGL client risk acceptance
  • Steel + cladding erection — gates Practical Completion

Programme risks

  • Topographical survey delivered late → Quad submission slips
  • Planning approval slips beyond 4 Sept → PC slips
  • RFI-A4-01 sprinkler position not returned by 1 May → procurement variation risk
  • GI returns poor bearing → strategy switches to piling, +3 weeks and material redesign

Risk Heatmap — 18 risks scored

All 18 project risks (DR-01 to DR-18) plotted on a 5×5 likelihood × impact matrix. Bubble size proportional to score (Likelihood × Impact). Hover any bubble for risk text and mitigation owner.

RISK MATRIX (5 × 5) LIKELIHOOD → 1 2 3 4 5 IMPACT → 1 2 3 4 5 DR-01 DR-02 DR-03 DR-04 DR-05 DR-06 DR-07 DR-08 DR-09 DR-10 DR-11 DR-12 DR-13 DR-14 DR-15 DR-16 DR-17 DR-18

RAG legend

Score 12+ (Red)
Score 8-11 (Orange)
Score 6-7 (Amber)
Score 5 or less (Green)

Top 5 risks (highest score)

DR-13 · 15 — F7 / sheet piling
DR-01 · 12 — Sprinkler RFI not returned
DR-04 · 12 — Buried services strike
DR-06 · 9 — DB capacity
DR-02 / 08 / 11 / 14 · 8 — multiple

Scope Confirmation Register

Eleven items in the project schedule sit as Provisional Sums or scope items pending confirmation. Each is mapped here against its gating input and design driver — so each can be released into the next stage of design as the corresponding RFI returns. Commercial conversion of these items into fixed prices is maintained by the project management team in the separate pricing schedule and is not included in this design submission.

Open scope items
11
Provisional Sums + scope items
Critical RFIs gating
4
RFI-A4-01 / 013 / 006 / 002
Target close-out
22 Jun
Final scope-confirmation milestone

Scope items awaiting confirmation

RefScope itemGating inputDesign driver / impact
E1AI-05 — Roof insulation/linerRFI-013 — NGL insulation decisionRoof permanent load → foundation gravity case · thermal envelope · condensation control · panel selection (mineral-wool vs PIR)
E25.04 — Drainage manhole relocationRFI-016 — CCTV drainage surveyFoundation positions N4–N7 (300 mm storm drain conflict — pad-and-beam strategy at Rev A) · drainage GA · construction sequence
E3AW 2.02 — Sprinkler modification / extensionRFI-A4-01 — NGL PFI positionFull sprinkler design provide / retract · cause-and-effect matrix · existing system tap-in
E4Car Park 3.05 — Vehicle intercom (dual height)RFI-12 — NGL monitoring station specGate access-control integration · NGL call-handling SOP
E5Car Park 3.07 — Anti-climb fence (50 m allowance)Confirmed fence line, height, finish, tie-insSite security perimeter · planning narrative if visible from public realm
E6Car Park 3.08 — Mirrors and postsHGV tracking analysis (Link AT-02)Driver visibility at restricted-radius turns
E7Car Park 4.01 — Ground survey (HGV suitability)Survey commission programmeDrives E9 resurfacing scope · gate civils · fence foundation design
E8Car Park 4.02 — Interface design (council road / car park)Boundary confirmation (Quad red-line)Section 278 / 38 highway agreement scoping (if needed) · drop kerb · road markings
E9Car Park 4.02 — Full resurfacingE7 ground survey + NGL extent confirmationSub-base reconstruction or patch repair · build-up thickness · pavement design
E10Car Park 4.06 — Grass verges removal & making goodFinal extent + drainage tie-insKerb / edging / drainage interface
E11General PS allowancesProject scope evolutionCatch-all for items emerging in design development

Resolution route — sequenced

Each scope item closes into the next stage of design as its gating input lands. Recommended sequence:

  1. By 1 May 2026 — RFI-A4-01 (E3 sprinkler) and RFI-013 (E1 insulation) returned. Releases full sprinkler and roof design closure.
  2. W/C 4 May — Multi-discipline site walk (Trial Pit + retaining-wall + CCTV podium + HGV tracking review). Releases item 2.09 CCTV podium clash scope (Outcome A / B / C).
  3. W/C 4 May — Commission CCTV drainage survey (RFI-016). Report by 22 May → releases drainage design closure (D3) and manhole scope (E2).
  4. 1 June 2026 — Trial pit GI report received. Releases foundation design closure (B1 → D1).
  5. By mid-June — E7 ground survey (HGV suitability) commissioned in parallel. Releases E9 resurfacing scope.
  6. Through May 2026 — Remaining items (E4 / E5 / E6 / E8 / E10 / E11) close as NGL-side confirmations return.

Client Decisions Sought (D1–D10)

Ten decisions are required from Northgate Logistics (via Apex) to release the next stage of design and convert Provisional Sums into fixed scope. RAG status reflects urgency at the date of issue (27 April 2026).

D1 · CRITICAL — DUE 01/05/26
Confirm whether sprinklers are required in the canopy (RFI-A4-01)

RC58 four-test framework. Drives the AW 2.02 scope question — full sprinkler design provide or retract.

CriticalOwner: NGL PFI / insurer
D2 · HIGH — DUE 01/05/26
Confirm hazard classification (OH3 vs HHS) for sprinkler design

Drives sprinkler pipe sizing and AMAO design.

CriticalOwner: NGL Fire Strategy
D3 · CRITICAL — DUE 01/05/26
Confirm operational position on canopy storage (RFI-A4-03)

Gates the no-sprinkler outcome. If NGL cannot guarantee no dwell, sprinklers stay in.

CriticalOwner: NGL Operations
D4 · HIGH — DUE 01/05/26
Confirm operational position on idle HGV parking (RFI-A4-04)

Gates the fire-route mitigation framework for the planning narrative.

CriticalOwner: NGL Operations
D5 · CRITICAL — DUE 01/05/26
Confirm roof insulation requirement

Answers the AI-05 scope question. Drives roof load + foundation calc + thermal envelope.

CriticalOwner: NGL / Harland PM
D6 · HIGH — DUE 01/05/26
Confirm reader / camera / NVR / network standard + software licence + DPIA

Locks Pricing §2 spec. DPIA process is a separate 4-6 week stream.

HighOwner: NGL Security / IT / DPO
D7 · MEDIUM — DUE 08/05/26
Confirm CCTV podium clash status (site walk W/C 04/05)

Resolves item 2.09 scope (Outcome A — no clash; Outcome B — minor relocation; Outcome C — permanent relocation / replacement).

HighOwner: NGL Security + Built AI
D8 · MEDIUM — DUE 08/05/26
Confirm cladding RAL + horizontal-joint preference

Locks AI-04 procurement specification.

MediumOwner: NGL / Harland PM
D9 · MEDIUM — DUE 08/05/26
Confirm physical security rating requirement (LPS 1175 SR_)

Drives shutter, door and fence specifications.

MediumOwner: NGL Security
D10 · UPCOMING — DUE 10/07/26
Confirm client risk acceptance — Pour A go/no-go

Final go/no-go for the early-foundation strategy after first-round consultee comments.

On trackOwner: NGL via Apex

Active RFI Register — 25 open

Filter by recipient or priority. Each RFI is owned by Built AI as the issuing party. Responses to be returned to hello@built-ai.io with the relevant RFI number in the subject.

RFI No.RecipientSubjectPriorityRequired by
RFI-001CREUpdated PDF drawing set (T4+) reflecting 6.3 m haunchCritical01/05/26
RFI-002CREConfirmation of 2,500 mm "TBC" dimension on CRE-02 / CRE-03Critical29/04/26 (in call)
RFI-003CREBase-plate design + holding-down bolt scheduleCritical31/05/26
RFI-004CREThermal-bridge connection detail (Detail A) including fire-stopCritical31/05/26
RFI-005CREJRI panel specification — recommend mineral-wool coreHigh01/05/26
RFI-006Link Eng.Confirmation that CTS pavement cores are the only GI deliverableCritical01/05/26
RFI-007Link Eng.Topographical survey + GPR utility plan releaseCritical29/04/26 CoB
RFI-008Apex / Link Eng.Foundation-design ownership clarification (Pricing 5.01 vs AT-23)Critical29/04/26 (in call)
RFI-009Apex → NGL Harland M&EExisting electrical board schedule + spare capacity feeding canopyHigh01/05/26
RFI-010Apex → NGLExisting fire-alarm panel data + spare loops/zones + cause-and-effectHigh01/05/26
RFI-011Apex → NGL PFIExisting sprinkler hydraulic data + tap-in pointsHigh01/05/26
RFI-012Apex → NGL Security/ITReader / camera / NVR / network + licence + security rating + DPIA promptHigh01/05/26
RFI-013Apex / NGLRoof insulation requirement decision (drives AI-05 scope confirmation)Critical01/05/26
RFI-014Apex / NGL / ArchitectCladding RAL preference + horizontal-joint preferenceHigh01/05/26
RFI-A4-01Apex → NGL PFIFormal position on whether sprinklers required (RC58 framework)Critical01/05/26
RFI-A4-03Apex → NGL OperationsOperational position on canopy storage (gates no-sprinkler outcome)Critical01/05/26
RFI-A4-04Apex → NGL OperationsOperational position on idle HGV parking (gates fire-route mitigation)High01/05/26
RFI-A4-06QuadConfirm WMFRS statutory consultee statusMedium29/04/26
RFI-015Apex → NGLExisting wall fire rating at canopy connection lineHigh01/05/26
RFI-016Drainage contractorCCTV drainage survey of existing systemHighCommission W/C 04/05; report by 22/05
RFI-017Geotechnical specialistRetaining-wall + sheet-piling condition survey + corrosion assessmentHigh31/05/26
RFI-018Built AI → ApexConfirmation of canopy office enclosure + heat detector requirementMedium06/05/26
RFI-019Apex → NGL fire alarm engineerExisting NGL panel spare zone capacity (≥ 1 zone for canopy)High01/05/26
RFI-020Built AI / NGL SecuritySite walk to confirm CCTV podium clash status (Outcome A/B/C)MediumW/C 04/05/26
RFI-021Apex → NGLNGL standard for canopy access door spec — vandal-resistanceMedium06/05/26

Documents Pack

Full set of underlying working documents that sit behind this design pack and the consolidated DDR. Each document is available as a separate file in the Northgate Logistics — Ashfield Park project folder.

Master deliverables

DDR P01NGL Ashfield Park - Design Development Report - P01 - 27.04.2026 (Word + PDF)
Design PackThis interactive HTML pack (BAI-NGL-ASH-DPK-001 P01)
Master RegisterBuilt AI — Outstanding Actions Register - 27.04.2026

Working documents (A1–A6)

A1Drawings Catalogue & Interface Clash Log
A2Sprinkler Drop Depth & Pipe Diameter Memo (+ SVG)
A3MEP Service Information Pack
A4Fire Strategy & Sprinkler Position Paper
A5Canopy Fire Implications Memo
A6Coordination Call Briefing Pack (29/04)

RFIs and SoWs

RFI-0022,500 mm TBC Dimension (CRE)
RFI-006GI Clarification (Link Engineering)
SoWTrial Pit Scope of Works

Design deliverables (B/D/E)

B7Early-Foundation Methodology
B1Foundation Design Calculations (Provisional)
D3Canopy Drainage Design
D7+D8Fire Alarm + Sprinkler Design Closure
D9Security / CCTV / Access Control Design Pack
E1–E11PS Conversion + P02 Framework
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