RAMS Factory
RAMS Factory™Pack 03 / 06 · Client deliverable
Hazard, risk and control · Cat B fit-out

Every control engineered for its task

Hazards mapped against the task sequence with task-specific control measures. No generic copy-paste controls: every control is engineered for the task it sits against and the residual risk it has to bring down. Thirty-three hazards across eight tasks, twelve of them initially high or very high, none of them high or very high once controls are in place.

Client
Wessex Buildings Cat B Fit-Out
Site
3rd and 4th floors, Manchester · M3 4LE
Work type
Partition, ceiling, M&E, finishes
Reference
BAI-HRC-WSX-FIT-001
Sector
Commercial fit-out
Status
For approval

Illustrative example: fictional project and parties.

33Hazards mapped across the sequence
8Tasks, T01 through T08
12Initially high or very high
0High or very high after controls
BuiltAI Intelligence Ltd · built-ai.ioBAI-HRC-WSX-FIT-001 · Rev 01
01Method

Task-specific, not templated

Hazards are generated from the task sequence and the job intake against a task-hazard knowledge base, then reviewed by a competent person before issue. Likelihood times severity gives the risk score on a 5 by 5 scale. Initial scores show the inherent risk of each hazard; residual scores show how far the controls bring it down. The matrix is the baseline; dynamic risk assessment runs daily and the matrix is reviewed if scope, sequence or programme change.

The test it has to pass

The illustrated matrix records twelve initially high or very-high hazards and a maximum medium residual after the proposed controls. These scores are for review, not an accepted threshold for occupied-building Cat B fit-out; a competent person must verify the controls and assess acceptability before issue.

02Task map

Eight tasks, hazards attached to each

Hazards are attached to the task that generates them, not carried across the whole scope. The count against each task is the number of individually assessed hazards.

TaskDescriptionHazards
T01Site setup, segregation and welfare4
T02Strip-out of existing partitions, ceiling and floor5
T03Penetrations, builders work and first-fix containment4
T04Partition install, metal stud and plasterboard5
T05Suspended ceiling installation4
T06M&E first fix, power, data and lighting4
T07Floor finishes, raised access and carpet4
T08Final commissioning, snag close-out and handover3
03The matrix

Highest-rated hazards, before and after

A sample of the register showing the twelve that begin high or very high. Each residual is the score once the listed controls are in place.

RefHazardInitialKey controlsResidual
H2.1Asbestos disturbance, pre-2000 construction20 VHRefurbishment survey, treat as ACM until tested, stop-work and referral8 MED
H6.1Adjacent live electrical circuits16 VHCompetent persons, safe isolation, prove dead, lock-off and tag-off, permits6 MED
H3.1Hidden services strike, drilling and cutting15 HIGHDrawings reviewed, cable-detection scan before every penetration, sign-off5 MED
H1.2Manual handling, initial materials drop12 HIGHMechanical handling aids, team lifts, planned route, handling brief4 LOW
H3.2Silica dust from concrete drilling12 HIGHWet drilling or extraction at the cut, FFP3 RPE, no dry sweeping4 LOW
H4.2Power-tool injury, cutting stud and board12 HIGHTrained operatives, guards, fixed cutting station with extraction, PPE4 LOW
H7.1Open void at floor, tile lifted12 HIGHOne tile at a time, immediate replacement, void signage, no open voids at day end4 LOW
H4.1Work at height, partition heads and grid15 HIGHPodium steps and towers, PASMA trained, daily inspection, no overreaching4 LOW
H1.1Deliveries and loading, vehicle and pedestrian12 HIGHBooked slots, banksman, segregated route, goods lift only, no shared corridors4 LOW
H5.1Overhead work, dropped objects at the ceiling12 HIGHExclusion below, tool tethers, hard hats, no work over occupied floors below4 LOW
H6.2Temporary power, trailing leads and reels12 HIGH110V distribution, RCD protection, leads routed and covered, weekly PAT3 LOW
H8.1Commissioning, systems energised near operatives12 HIGHPermit to energise, area cleared, prove dead before touch, staged switch-on4 LOW

Thirty of the thirty-three residuals sit at low; the remainder at medium. None remains high or very high.

Hazards assessed33 of 33
Residual at low30 of 33
Residual at medium3 of 33
Acceptance pending

This matrix remains for approval by a competent person; it does not authorise work. The three medium residuals, asbestos disturbance, adjacent live electrical and hidden services, keep their permit and sign-off controls for the life of the works, and the matrix is reissued if the sequence or the occupancy changes.

Reference BAI-HRC-WSX-FIT-001Method 5 by 5, likelihood times severityRevision 01

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