RAMS Factory
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Worked example · two-package decarbonisation, live school

Two packages, one school, still open

Two linked heating packages delivered consecutively with optional overlap. The main school strips out two gas boilers and installs two 18 kW high-temperature heat pumps on the retained low-loss header, heating only. The annex strips a combi and installs a 5 kW heat pump with a 170 litre unvented cylinder for heating and hot water. The school stays open throughout.

Client
Oakridge Primary School
Site
Lavender Lane, Nottinghamshire · NG12 5BX
Work type
Mechanical and electrical, heat pumps
Reference
BAI-RAMS-OPS-DCB-001
Sector
Education
Status
Draft for review

Illustrative example: fictional project and parties.

2Linked packages, main school and annex
8Hold points, load monitoring first
42Hazards across three registers
0Residual risks left in amber or red
BuiltAI Intelligence Ltd · built-ai.ioBAI-RAMS-OPS-DCB-001 · Draft 01
01Packages

Two packages, linked but distinct

Two installation streams run with different system arrangements and different complexity. The main school is the critical path because it carries the electrical-load-monitoring hold point and the retained low-loss header integration. The annex follows, or partly overlaps where labour and supervision allow.

Package 01 · critical pathMain school: two 18 kW high-temperature heat pumps, retained low-loss header, heating only, existing hot water retained, about 25 m flow and 25 m return
Package 02 · secondaryAnnex and nursery: one 5 kW heat pump, 170 litre unvented cylinder, heating and hot water, discharge via tundish and termination
One hold point above all others

The main school supply strategy must be confirmed by formal load monitoring and validation before final energisation design is signed off. This is hold point HP-01, the single critical-path dependency. No energisation, commissioning or handover until it closes.

02Programme & gates

Five stages, eight hold points

Pre-construction first, then main school strip-out and install, then the annex. Final commissioning and handover close out both packages together. Eight mandatory gates run the sequence; HP-01 sits at the front, not the back.

Hold pointSigned off by
HP-01 Electrical load monitoring, before energisation designNICEIC and BuiltAI
HP-02 Area release before works in each zoneSchool and BuiltAI
HP-03 Safe isolation proven before any strip-outBuiltAI supervisor
HP-04 Gas capped at appliance pointsGas Safe engineer
HP-05 Pressure testing before fill or commissioningBuiltAI supervisor
HP-06 Electrical inspection and certificationNICEIC electrician
HP-07 Unvented cylinder safety, discharge and G3 checksG3-qualified installer
HP-08 Final commissioning across both packagesBuiltAI and client

Both packages follow the same discipline: isolate, strip out, install, connect, test, commission, handover. The detail differs; the discipline does not.

03Risk method

RAG-rated, four by four

Severity from 1 to 4 times likelihood from 1 to 4, banded into green, amber and red. Controls are applied to drive every initial-rated risk into the green band before work begins.

GreenLow risk, acceptable with standard controls. Score 1 to 4.
AmberMedium risk, active management and supervision. Score 5 to 8.
RedHigh risk, strict controls, permits and review. Score 9 to 16.
Enhanced control

Seven activities carry stricter control than the standard regime: load monitoring, gas isolation and capping, boiler strip-out, heat-pump lifting, retained header integration, unvented cylinder safety and the live-school overlay. Each carries a named hold point or a competent-person requirement.

04Risk register

Three registers, forty-two hazards

General project risks plus task-specific registers for each package: general 7, main school 21, annex 14. Initial scores reach red across many activities; controls drive every residual into the green band before work commences.

HazardInitialKey controlsResidual
Unsafe energisation from incorrect assumptions12 RedFormal load monitoring, validation hold point HP-01 before energisation design4 Green
Working in a live school environment12 RedSegregated zones, agreed access, no unattended tools in pupil areas4 Green
Lifting and positioning the 18 kW heat pumps12 RedMechanical aids, planned lift route, exclusion zone, competent operatives4 Green
Hidden service strike during penetrations12 RedCheck drawings, inspect both sides, controlled and supervised drilling4 Green
Unvented hot water safety risk12 RedInstall to manufacturer and unvented requirements, verify safety kit and discharge, HP-074 Green
Gas hazard during boiler isolation12 RedCompetent operative, isolate before dismantling, cap at appliance point4 Green

Residual position: zero red, zero amber, all hazards reduced to the green band once controls are in place.

Reference BAI-RAMS-OPS-DCB-001Standards CDM 2015 · MCS · G3 · BS 7671Status Draft for review

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