RAMS Factory
RAMS Factory™Pack 03 / 06 · Client deliverable
PPE, plant and equipment · HV substation maintenance

Nothing enters site without current proof

Task-specific PPE mapped to each activity, a plant schedule with inspection currency, an equipment list with calibration status, and an operator competency matrix. No item enters site without proof of current inspection or calibration. One plant item is due for re-test and gates mobilisation until its certificate is filed.

Client
Lambeth Grid Substation
Site
33/11 kV substation · SE11 5BJ
Work type
HV transformer planned maintenance
Reference
BAI-PPE-BPN-SUB-001
Sector
Utilities
Status
One item due

Illustrative example: fictional project and parties.

12Tasks scheduled in the outage
6Major plant items required
12Equipment items, all current
1Item due, re-test before mobilisation
BuiltAI Intelligence Ltd · built-ai.ioBAI-PPE-BPN-SUB-001 · Rev 01
01PPE matrix

PPE mapped task by task

The outage runs Sunday 17 May, 03:00 to 11:00. Base PPE of hard hat, safety boots, eye protection and hi-vis applies throughout; the HV-specific stack is added for switching, earthing and termination work.

TaskPPE added to the base stack
T02 LV safe isolationHearing protection, arc-rated Cat 2, calibrated voltage detector
T03 HV switching operationsArc-rated Cat 2, HV gloves Class 2, insulating overshoes, voltage detector
T04 Earth applicationArc-rated Cat 2, HV gloves Class 2, insulating overshoes, voltage detector
T05 Transformer inspectionArc-rated Cat 2, RPE for oil sampling
T08 Cable termination checkArc-rated Cat 2, hearing protection, voltage detector
T10 Re-energisationFull HV stack, arc-rated Cat 2, HV gloves, insulating overshoes

Required, additional and optional status is recorded against all ten PPE types for each of the twelve tasks in the full matrix.

02Plant

Major plant, with inspection currency

Six plant items, each with its inspection and periodic-test status. The hot-stick set is the one flagged item.

RefItemPeriodic testStatus
HV-PT-01Mobile elevated work platform, IPAF 3aLOLER within 6 monthsCurrent
HV-PT-02Earth application trolley, 25 kA for 1 secondAnnual electrical testCurrent
HV-PT-03Hot-stick and live-line tools, 11 kV6-monthly dielectric testDue within 30 days
HV-PT-04Insulating mat, Class 2Annual dielectric testCurrent
HV-PT-05Oil sampling kit, 6 samples per visitAnnual rig calibrationCurrent
HV-PT-06Thermal imaging cameraManufacturer calibration, 12-monthlyCurrent
03Competency

Who is qualified to do what

For HV substation works the competency stack is non-negotiable. No operative steps onto the work area without their authorisation in date and logged against this schedule.

RoleScope of authorityMin on site
Senior Authorised Person (HV)All HV switching, earth application, isolation2
Authorised Person (LV)LV isolations, supplies, controls1
HV technicianInspection, sampling, termination check2
Site supervisorDaily control of works, permits, briefings1
IPAF 3a operator, first aider, thermographerMEWP, first-aid response, thermal scan1 each
Standby safety personSecond person present for all HV switching and earthing1
Slinger and signallerDirects the MEWP and craned deliveries to the compound1
Permit issuer and receiverIssues and receives permits, holds the isolation keys1
Shock-rescue coordinatorRuns the substation emergency and shock-rescue plan1
Oil and spill controllerOil sampling oversight, bund checks, spill response1
PPE types verified in date10 of 10
Plant items in periodic test5 of 6
Role authorisations loggedAll roles
Pre-mobilisation gate

HV-PT-03 is due for its 6-monthly dielectric test within 30 days. The test must be completed and the certificate filed before the outage, or a substitute set sourced. This is a hard mobilisation gate: no mobilisation without the test certificate.

Verified at the pre-start briefing

This schedule is read with the risk assessment and the method statement, and no item of PPE, plant or authorisation is treated as optional. The site supervisor verifies each item against this schedule at the pre-start briefing, confirms the HV stack for the switching team, and logs the check before any operative steps onto the work area.

Reference BAI-PPE-BPN-SUB-001Outage Sun 17 May, 03:00 to 11:00Revision 01

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